How-To: Building a Custom Barn Door

by Jackie Davis 02/25/2024

Barn doors aren’t just for actual barns. These doors have been a common choice among homeowners because of their rustic appearance. You can install barn doors in almost any part of your home to achieve this charming, down-to-earth look. However, buying one from a store could cost you quite a bit of money. Instead of making a big purchase, consider trying your hand at building your own barn door for interior design purposes. Use the following information to get an idea of what is involved with building this type of door.

Tools and Materials

Having the tools and materials you’ll need for your DIY barn door ahead of time can make this project go more smoothly. While the exact tools and materials can differ, depending on your plans, you’ll need standard DIY tools, along with a few other tools, such as an angle grinder and brush knot cup. For materials, you’ll need wood boards, gray stain or other stains (to achieve the rustic look you want) and barn door hardware.

Plan for Hardware

You’ll need to take some measurements and choose your location to help you determine the type of hardware to get. Barn doors typically slide on tracks to open and close, so you’ll need enough clearance around your door. Make sure it’s not going to hit any wall-mounted items, such as light switches, when you open and close it. You’ll also need to have clearance over the opening, so your barn door can be lifted onto the track.

Build Your Boards

Barn doors are made up of several boards that are attached. You can choose a custom design for your door, or create shiplap boards. Run a grinder over the boards to give them a distressed look, then use screwdrivers to put holes in the wood in a few places. This helps the boards look more aged or rustic.

Stain Your Boards

Your boards might not be the color you want for your barn door, but you can easily change that with stains. You can apply a base coat of stain, darker stain or a grayish stain to get the design you want. You can also apply different layers of stain on your boards. Try these stains out on one piece of wood you won’t be using, so you can see how it will look.

Put the Boards Together

To fasten your boards together and make a barn door, you can place all the boards vertically and use 2x4 pieces to hold them together. Place two long 2x4 pieces diagonally across the vertical boards to create a telltale X design that authentic barn doors have. You can then fasten the rails, mount the track and install your sliding barn door.

About the Author
Author

Jackie Davis

Welcome to Jackie Davis and Company. If you have navigated this far, we thank you and would like to share how we differ from other teams and agents. We work tirelessly and are committed to providing 100% customer satisfaction. We recognize, listen, value, and appreciate your goals as you move towards listing or selling your home. As Listing Agents we continuously integrate new and advanced technology to promote your biggest asset. Our strong negotiation skills are invaluable for getting you the best price for your home. As the Buyer's Agent we pride ourselves on being fully educated in our local markets. While focusing on integrity and honesty we will provide you with the highest level of professionalism and analysis. We are proud that this hard work has earned us recognition as top 1% both company and state wide in the industry. Achievements * 1st Quarter 2017 Leading Sales in Fairfield * 2017 February Leading Sales Team * 2017 March Leading Sales Team * Chairman's Elite representing the Top 1% Agent at William Raveis Nationwide & Fairfield County * Over $45 million Listed & Sold in 2016 * Over $30 million Listed & Sold in 2015 * 99% List to Sales Ratio (higher than market average) * 75 Average Days on Market (less than market average) * Jackie Davis Promoted to Sales Vice President 2016 * Raveis Award of Excellence every year * Exceptional Customer Service Award every year * Top Units Sold Team October 2016 * Top Customer Service October 2016 * Top Mortgage Support September 2016 * Top Selling Team January 2016 * Top Mortgage Support August 2015 * Top Selling Team Feb 2014 * Top Producing Team Jan 2014 * Top Selling Team Dec 2013 * Top Selling Team Nov 2013 * Top Producing Team Nov 2013 Professional Specialty Innovative Marketing and Technology equals proven sales. Our team of licensed professionals is ready to serve. We handle: Sellers & Buyers Exceptional Properties Investors Waterfront & Beach Area Homes Country & Equestrian Properties New Construction & Land Relocation Professional Association National Association of Realtors Connecticut Association of Realtors Greater Fairfield Board of Realtors Consolidated Multiple Listing Service Community Involvement PTA committee member for past 14 years from elementary through high school PTA Board Member for 4 years Shoff Darby Advisory Scholarship Board member past 5 years Committee member for Cancer Care of Norwalk past 10 years Volunteer Habitat for Humanity Operation Hope coordinator for elementary and middle schools, last 3 years Volunteer for a variety of town sports teams, that my daughters participate in The County Assemblies Board Member The b-Cause Foundation Board Member- a non-profit organization whose mission is to educate children to recognize neighbors in need in our local community. Wakeman Boys & Girls Club- Fundraising Committee Member Committee Member for Cancer Couch Fundraiser the Cancer Beat 2016 Near and Far Aid Volunteer Education BA from Merrimack College Personal Fairfield resident for 39 years Currently reside in Fairfield Beach Area Married 27 years Four daughters currently in & have graduated Fairfield Public School system Areas Covered Fairfield Southport Westport Weston Norwalk Trumbull Easton Stratford Shelton Milford Stamford Bridgeport